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Apprentice Mode
10 Modules / ~100 pages
Wizard Mode
~25 Modules / ~400 pages

Automation Process Control
( 25 Modules )

Module #1
Introduction to Automation Process Control
Overview of automation process control, its importance, and application areas.
Module #2
Process Control Fundamentals
Basic concepts of process control, including process variables, sensors, and actuators.
Module #3
Types of Process Control
Classification of process control systems, including open-loop, closed-loop, and hybrid systems.
Module #4
Process Control Instrumentation
Overview of process control instrumentation, including sensors, transmitters, and controllers.
Module #5
Sensor Technologies
In-depth study of various sensor technologies, including temperature, pressure, flow, and level sensors.
Module #6
Final Control Elements
Study of final control elements, including valves, actuators, and motors.
Module #7
Control Valve Selection and Sizing
Principles and methods for selecting and sizing control valves.
Module #8
Process Control Systems Architecture
Overview of process control systems architecture, including distributed control systems and programmable logic controllers.
Module #9
DCS and PLC Systems
In-depth study of distributed control systems and programmable logic controllers, including their hardware and software components.
Module #10
Human-Machine Interface (HMI) Design
Principles and best practices for designing effective human-machine interfaces for process control systems.
Module #11
Process Control Algorithms
Study of process control algorithms, including PID, lead-lag, and state-space control.
Module #12
PID Control Tuning
Methods and techniques for tuning PID controllers, including Ziegler-Nichols and Cohen-Coon methods.
Module #13
Advanced Process Control Strategies
Study of advanced process control strategies, including model predictive control and fuzzy logic control.
Module #14
Control Loop Optimization
Techniques for optimizing control loop performance, including loop tuning and performance monitoring.
Module #15
Process Safety and Interlock Systems
Importance and design of process safety and interlock systems, including SIF and SIL.
Module #16
Alarm Management and Rationalization
Principles and best practices for alarm management and rationalization, including alarm philosophy and design.
Module #17
Batch Process Control
Study of batch process control, including recipe management and batch scheduling.
Module #18
Continuous Process Control
Study of continuous process control, including flow control and level control.
Module #19
Integration of Process Control with Other Systems
Integration of process control with other systems, including ERP, MES, and SCADA.
Module #20
Cybersecurity for Process Control Systems
Importance and best practices for cybersecurity in process control systems, including threat analysis and mitigation.
Module #21
Process Control System Commissioning and Startup
Commissioning and startup procedures for process control systems, including testing and validation.
Module #22
Process Control System Maintenance and Troubleshooting
Maintenance and troubleshooting techniques for process control systems, including fault detection and diagnosis.
Module #23
Case Studies in Automation Process Control
Real-world case studies and applications of automation process control in various industries.
Module #24
Future Trends in Automation Process Control
Emerging trends and technologies in automation process control, including AI, IIoT, and digital twins.
Module #25
Course Wrap-Up & Conclusion
Planning next steps in Automation Process Control career


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