Lean Manufacturing Techniques
( 24 Modules )

Module #1
Introduction to Lean Manufacturing
Overview of Lean principles, history, and benefits

Module #2
Understanding Waste in Manufacturing
Types of waste, waste identification, and waste reduction strategies

Module #3
Value Stream Mapping (VSM)
Introduction to VSM, mapping value streams, and identifying opportunities for improvement

Module #4
Root Cause Analysis (RCA)
Understanding RCA, identifying root causes, and implementing corrective actions

Module #5
The 5 Whys Method
Applying the 5 Whys method to identify root causes and implement improvements

Module #6
Kaizen Event Planning
Introduction to Kaizen events, event planning, and team formation

Module #7
Kaizen Event Execution
Conducting a Kaizen event, data collection, and idea generation

Module #8
Implementing Changes and Sustaining Gains
Implementing changes, tracking progress, and sustaining gains

Module #9
Total Productive Maintenance (TPM)
Understanding TPM, equipment maintenance strategies, and implementation

Module #10
Autonomous Maintenance
Handover of maintenance to production teams, tasks, and responsibilities

Module #11
Just-In-Time (JIT) Production
Understanding JIT, principles, and implementation strategies

Module #12
Kanban Systems
Introduction to Kanban, principles, and implementation in manufacturing

Module #13
Continuous Improvement (CI) Culture
Creating a CI culture, employee empowerment, and idea generation

Module #14
Visual Management
Introduction to visual management, visual signals, and visual indicators

Module #15
Standard Work and Standard Operating Procedures (SOPs)
Creating standard work, SOPs, and documentation

Module #16
Total Quality Management (TQM)
Understanding TQM, principles, and implementation strategies

Module #17
Lean Supply Chain Management
Applying Lean principles to supply chain management, supplier partnering, and inventory management

Module #18
Lean Metrics and Performance Indicators
Introduction to Lean metrics, key performance indicators (KPIs), and data analysis

Module #19
Lean Leadership and Change Management
Leadership role in Lean implementation, change management, and communication strategies

Module #20
Lean Implementation Roadmap
Creating a roadmap for Lean implementation, prioritization, and resource allocation

Module #21
Lean and Industry 4.0
Intersection of Lean and Industry 4.0, opportunities, and challenges

Module #22
Lean in Non-Manufacturing Environments
Applying Lean principles in non-manufacturing environments, such as healthcare and services

Module #23
Common Lean Implementation Mistakes
Common mistakes to avoid during Lean implementation, lessons learned, and best practices

Module #24
Course Wrap-Up & Conclusion
Planning next steps in Lean Manufacturing Techniques career

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Lean Manufacturing Techniques ( 24 Modules )

Lean Manufacturing Techniques
( 24 Modules )