Lean Manufacturing and Process Optimization
( 25 Modules )

Module #1
Introduction to Lean Manufacturing
Overview of Lean principles and history

Module #2
Understanding Waste in Manufacturing
Types of waste, importance of waste reduction

Module #3
The 7 Wastes of Lean
In-depth explanation of Transportation, Inventory, Motion, Waiting, Overproduction, Overprocessing, and Defect

Module #4
Value Stream Mapping (VSM) Fundamentals
Introduction to VSM, its benefits, and how to create a current state map

Module #5
Identifying and Prioritizing Opportunities for Improvement
Using data to identify areas for improvement, creating a prioritized list of projects

Module #6
Root Cause Analysis (RCA) and Problem-Solving
Introduction to RCA, tools and techniques for problem-solving

Module #7
Implementing 5S and Visual Management
Introduction to 5S, visual management, and implementing a 5S program

Module #8
Total Productive Maintenance (TPM)
Introduction to TPM, its benefits, and implementing a TPM program

Module #9
Kaizen and Continuous Improvement
Introduction to Kaizen, principles of continuous improvement, and implementing a Kaizen culture

Module #10
Designing Efficient Processes
Design principles for efficient processes, layout optimization, and workflow design

Module #11
Work standardization and Standardized Work
Introduction to work standardization, creating standardized work, and maintaining standardized work

Module #12
Visual Controls and Dashboards
Designing visual controls and dashboards, metrics and KPIs

Module #13
Implementing Just-In-Time (JIT) Production
Introduction to JIT, its benefits, and implementing JIT production

Module #14
Supplier Selection and Management
Selecting and managing suppliers, implementing a supplier development program

Module #15
Inventory Management and Control
Introduction to inventory management, inventory optimization, and inventory control techniques

Module #16
Lean in Administrative and Support Processes
Applying Lean principles to administrative and support processes

Module #17
Lean Leadership and Cultural Transformation
Leading a Lean transformation, creating a Lean culture, and Leading by Example

Module #18
Change Management and Communication
Managing change, effective communication, and stakeholder engagement

Module #19
Measuring and Sustaining Lean Improvements
Measuring the effectiveness of Lean initiatives, sustaining improvements over time

Module #20
Case Studies in Lean Manufacturing
Real-world examples of Lean implementations, successes, and lessons learned

Module #21
Lean in various industries (Healthcare, Construction, etc.)
Applying Lean principles in different industries

Module #22
Advanced Lean Tools and Techniques
Introduction to advanced Lean tools and techniques, such as Design for Manufacturability and Assembly (DFMA)

Module #23
Using Data Analytics in Lean
Using data analytics to drive Lean decision-making, data visualization, and predictive analytics

Module #24
Implementing Lean in a Digital World
Applying Lean principles in an Industry 4.0 environment, using technologies such as IoT and AI

Module #25
Course Wrap-Up & Conclusion
Planning next steps in Lean Manufacturing and Process Optimization career

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Lean Manufacturing and Process Optimization ( 25 Modules )

Lean Manufacturing and Process Optimization
( 25 Modules )