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10 Modules / ~100 pages
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Process Improvement and Lean Management
( 30 Modules )

Module #1
Introduction to Process Improvement
Overview of process improvement, its importance, and benefits
Module #2
Understanding Lean Management
Definition, principles, and history of Lean management
Module #3
Identifying Waste in Processes
Types of waste, waste identification, and its impact on processes
Module #4
Value Stream Mapping (VSM)
Introduction to VSM, its purpose, and how to create a VSM
Module #5
Process Mapping
Types of process maps, how to create a process map, and its benefits
Module #6
Root Cause Analysis (RCA)
Introduction to RCA, its tools and techniques, and how to conduct an RCA
Module #7
Lean Metrics and Performance Indicators
Introduction to Lean metrics, lead time, cycle time, and throughput
Module #8
Understanding Customer Requirements
Importance of customer requirements, how to gather customer feedback, and its impact on processes
Module #9
Process Improvement Methodologies
Overview of popular process improvement methodologies such as Kaizen, Six Sigma, and Total Quality Management
Module #10
DMAIC (Define, Measure, Analyze, Improve, Control)
Overview of the DMAIC methodology and its application in process improvement
Module #11
Lean Tools and Techniques
Introduction to Lean tools such as Kanban, JIT, and TPM
Module #12
Kaizen Events
What is a Kaizen event, how to plan and execute a Kaizen event, and its benefits
Module #13
Continuous Improvement
Importance of continuous improvement, how to create a culture of continuous improvement, and its benefits
Module #14
Change Management
Importance of change management, how to manage change, and its impact on process improvement
Module #15
Communication and Teamwork
Importance of effective communication and teamwork in process improvement
Module #16
Error Proofing and Poka-Yoke
Introduction to error proofing and Poka-Yoke, its purpose, and how to implement it
Module #17
Visual Management
Introduction to visual management, its purpose, and how to implement it
Module #18
Implementing Lean in Different Industries
Case studies of Lean implementation in different industries such as manufacturing, healthcare, and service
Module #19
Lean Leadership
Importance of Lean leadership, how to develop Lean leaders, and its impact on process improvement
Module #20
Sustaining Lean Gains
Importance of sustaining Lean gains, how to sustain Lean gains, and its benefits
Module #21
Lean inDaily Work
How to apply Lean principles in daily work, its benefits, and challenges
Module #22
Lean in Services
Challenges and opportunities of applying Lean in services, its benefits, and case studies
Module #23
Lean in Healthcare
Challenges and opportunities of applying Lean in healthcare, its benefits, and case studies
Module #24
Lean in IT and Software Development
Challenges and opportunities of applying Lean in IT and software development, its benefits, and case studies
Module #25
Lean and Digital Transformation
The intersection of Lean and digital transformation, its benefits, and challenges
Module #26
Lean and Agile
The similarities and differences between Lean and Agile, how to combine them, and its benefits
Module #27
Lean Failure Modes and Effects Analysis (FMEA)
Introduction to FMEA, its purpose, and how to conduct an FMEA
Module #28
Lean in Supply Chain and Logistics
Challenges and opportunities of applying Lean in supply chain and logistics, its benefits, and case studies
Module #29
Measuring and Evaluating Lean Initiatives
How to measure and evaluate Lean initiatives, its importance, and challenges
Module #30
Course Wrap-Up & Conclusion
Planning next steps in Process Improvement and Lean Management career


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